uVicky-AI Intelligent Fully Automatic Vickers Hardness Tester

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Product Features & Applications

Product Feature:

  • Built-in light source, camera, focus, and switching force mech- anism.
  • Hardness value automatically measured, no manual position- ing required, and precise automatic measurement. The new algorithm can detect indentations on surfaces that are not smooth or have scratches.
  • Multi-station precision, automatic turret.
  • HV/HK pressure heads, multiple objective lens configurations.
  • Ultra-high precision X/Y stage, repeat positioning accuracy: 1 micron, maximum travel range up to 200mm.
  • Z-axis automatic control, with optical cross guide rail lifting mechanism. Z-axis movement step size: 0.04 micron.

Product Application:

  • Metal Materials Processing and Manufacturing Industry

Used for testing the hardness of metal components to ensure they meet production standards and design requirements. It also measures the hardness of welded areas on metal materials to evaluate their quality and determine if the welding quality is satisfactory, ensuring the reliability of the welded structures.

  • Mechanical Manufacturing Field

          This hardness tester can be used to measure the hardness of various mechanical components, such as gears, shafts, molds, etc., ensuring the wear resistance, strength, and service life of the parts.

  • Automobile Manufacturing and Component Production Industry

       Evaluates the surface hardening treatment effects of automobile components, such as carburizing, nitriding, quenching, etc., measuring the depth and hardness of the hardened layer to ensure good wear resistance and fatigue resistance of the component surfaces.

  • Aerospace Field

          Used to measure the hardness of aerospace engine blades, spacecraft components, etc., ensuring they meet the require- ments for high strength, lightweight, and high reliability.

Technical Specifications

Loads and Applications
Load Range (main loads) 10 gf - 1 Kgf (10 gf - 2 Kgf)
Auto Switch of Loads Yes
Vickers Capability Yes
Knoop Capability Yes
Brinell Capability(Optional) N/A
Samples and Turrets
XY-stage Automatic
XY-stage Size (mm) 150x150
XY-stage Stroke Max Distance: 200 x200mm 50x50
XY-Stage Repeatability(μm) 1
Max Test Height (mm) 160
Test Throat (mm) 170
Motorized Z-axis Yes
Z-axis Step Length(μm) 0.08
Motorized Turret Yes
Turret Positions 3(6)
Weight(kg) 42
Size, L*W*H(mm)(Not include PC) 450*205*650
Optics and Camera
Objective Lens 5X, 20X, 50X
Camera Resolution 5MP (12 MP Optional)
Panorama Camera Optional
Size of Panoramic Sample(mm) 30*30
Panorama Camera Resolution 12 MP
Auto Illumination Adjustment Yes
Stage Illumination Optional
Lase Guider Optional
Software
Multiple User Login Methods Yes
User Classification and Management Yes
Indentation Measurement Automatically Yes
Edge Detection Optional
Mapping Module Optional
CHD Measurement Optional
NHD Optional
SHD Optional
FHD Optional
Welding Module Optional
Automatically Calculate Hardness Value Uncertainty Optional
Automatically Generate CNAS Review Documents Optional
Remote Diagnostics and Upgrades Optional
Kc Fracture Measurement Yes
Report Editor Yes
Data Export Yes
Operating System Win 10 or above
Wi-Fi Yes
Blue Tooth Yes
Software
Multiple User Login Methods Yes
User Classification and Management Yes
Indentation Measurement Automatically Yes
Edge Detection Optional
Mapping Module Optional
CHD Measurement Optional
NHD Optional
SHD Optional
FHD Optional
Welding Module Optional
Automatically Calculate Hardness Value Uncertainty Optional
Automatically Generate CNAS Review Documents Optional
Remote Diagnostics and Upgrades Optional
Kc Fracture Measurement Yes
Report Editor Yes
Data Export Yes
Operating System Win 10 or above
Wi-Fi Yes
Blue Tooth Yes
LOADS AND APPLICATIONS
Model uVicky-1AI uVicky-10AI uVicky-50AI
Load range (main loads) 10 gf - 1 kgf 0.3-10 kgf 0.5-50 kgf
Auto change load Yes Yes Yes
Vickers capability Yes Yes Yes
Knoop capability Yes
Brinell capability(Optional) Yes Yes
STAGES AND TURRETS
XY-stage Automatic Automatic Automatic
XY-stage Size (mm) 150×150 150×150 150×150
XY-stage travel Max size: 200 x200mm 50x50 50x50 50x50
XY-Stage repeatability (um) 1 1 1
Test height (mm) 160 160 160
Test throat (mm) 170 170 170
Motorized Z-axis Yes Yes Yes
Z-axis step length (um) 0.08 0.08 0.08
Motorized turret Yes Yes Yes
Turret positions 3 (6) 3 (6) 3 (6)
Weight(kg) 45 45 45
Size, L*W*H(mm) (not include PC) 450*205*650
CAMERAS AND OPTICS
Objective Lens 10X,40X (2.5X, 5X, 20X, 50X) 10X, 20X (2.5X, 5X, 40X, 50X) 10X, 20X (2.5X, 5X, 40X, 50X)
Evaluation camera resolution 12 MP 12 MP 12 MP
Panorama camera Optional Optional Optional
Overview cam sample max. size(mm) 40 * 30 40 * 30 40 * 30
Panorama camera resolution 12 MP 12 MP 12 MP
Auto illumination Yes Yes Yes
Stage illumination Optional Optional Optional
Laser quider Optional Optional Optional
SOFTWARE
Automatic measurement of hardness values Yes Yes Yes
CHD measurement Yes Yes Yes
Edge detection Optional Optional Optional
Mapping module Optional Optional Optional
Welding module Optional Optional Optional
Kc fracture measurement Yes Yes Yes
Report editor Yes Yes Yes
Data export Yes Yes Yes
OS operating system Win 10 Win 10 Win 10
WiFi Yes Yes Yes
Blue tooth Optional Optional Optional

Standard Configuration

Name Specification Qty
Machine Mainframe  uVision-V 1 set
Computer 1 set
2KG Weights 1 pc
Weights and Weight Shafts
Auto XY Stage 1 pc
Adjusting Screw

4 pcs

Vickers Hardness Blocks

3 pcs

Spare Fuse (2A)

2 pcs

Gradienter 1 pc
Anti-dust Cover 1 pc
Powder Cord 1 pc
Hex Wrench 2.5mm 1 pc
USB Cable 1 pc
Flat-jaw Clamping Stage 1 pc
Thin Sheet Clamping Stage 1 pc
Fine Wire Clamping Stage 1 pc
Universal Tilting Clamping 1 pc
4-position Sample Holder 1 pc
Product Certificate

1 copy

Warranty Card

1 copy

Instruction Manual

1 copy

Optional Configuration

Vickers Hardness Block HV0.05/0.1/0.3/0.5
Knoop Hardness Block HK0.05/0.1/02/0.3/0.5
Mounting Sample Clamp MSC
Vickers Sample Flattener VCF
Setting Table VR-T

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